This study investigates the unexpected formation of carbon monoxide (CO) during in electrostatic precipitator (ESP) operation in small-scale biomass combustion systems.Using a 15-kW pellet-fired boiler coupled with an ESP (total collecting area: 3 m2), the CO generation was observed up to 30 ppm directly correlated with corona discharge intensity.With maximal energisation, The ESP significantly reduced particle concentrations from an initial 45 mg/Nm3 (equivalent to 1.5 x 107 #/cm3) to 12x103 #/cm3; NOx concentrations, initially at 178 mg/Nm3, were reduced by 77 %.Chem. anal. of the collected fly ash demonstrated a significant carbon content (38.2 ± 0.5 %), attributed to incomplete combustion characteristics of small-scale boilers.Through systematic mechanistic investigation, the study evidences that ozone mols., produced in corona discharge, interact with carbon-rich surface, triggering a heterogeneous oxidation process that generates CO.The findings provide critical insights into secondary emissions with significant implications for ESP maintenance and design in applications processing carbon-rich particulate matter.The research is particularly significant for small-scale combustion units, where such secondary emissions have not been previously investigated, and suggests potential strategies for mitigating unintended CO formation.