Abstract: Fused deposition modeling (FDM) is a widely used additive manufacturing technique known for its versatility and cost-effectiveness in producing complex prototypes and parts.However, FDM needs more mech. properties, surface quality issues, and low-dimensional accuracy.This study aims to enhance the dimensional accuracy of FDM-fabricated thermoplastics, specifically acrylonitrile-butadiene-styrene (ABS) and polylactic acid (PLA), by optimizing two process parameters: infill d. (20%, 55%, and 80%) and printing pressure (101.3 kPa atm. pressure and 20 kPa vacuum pressure).The printed samples′ dimensions, including hole diameter, corner diameter, thickness, width, length, and perpendicular, were precisely measured using a coordinate measuring machine.The Response Surface Methodol. was employed to quantify the relationship between process parameters and dimensional accuracy.The results indicated that vacuum-printed samples demonstrated a 23% improvement in overall dimensional accuracy compared to those printed at atm. pressure.For ABS, the optimal process parameters were identified as 55% infill d. and 20 kPa vacuum pressure, while for PLA, the best accuracy was achieved at 80% infill d. and 20 kPa vacuum pressure.Although the material did not reach 100% of the desired dimensional accuracy, these optimized settings significantly enhanced precision, particularly for applications requiring tight tolerances, such as automotive and aerospace components.The findings of this study provide crucial insights for improving dimensional accuracy in FDM-printed parts, contributing to more reliable and precise additive manufacturing processes.