A supplier of coating services to medical device OEMs for more than a quarter century, Formacoat has taken what it calls an evolutionary step into becoming a coating developer. Its first milestone is the introduction of HydroMark, a proprietary platform of hydrophilic coatings.
Formacoat said it has made significant investments in coating research and development infrastructure, manufacturing capabilities, and scientific talent to bring its coatings technology to market.
Prioritizing speed and scalability
“These investments ensure we can innovate, qualify, and manufacture coatings with speed, reproducibility, and scalability,” said CEO Mark Gross. “HydroMark is not just a product launch — it’s a long-term coating technology platform.”
By developing its own coating technology, Formacoat is addressing a market need for a material with lubricious properties provided by a company that doesn’t have the financial burden from royalties or corporate mergers, added VP Todd Paulsen.
The HydroMark platform was unveiled to industry at the
MD&M West
trade show and conference in Anaheim, CA, in February.
Delivering consistent lubricity, durability, and application flexibility
HydroMark hydrophilic coatings are engineered to deliver consistent lubricity, durability, and application flexibility across a range of medical devices, including catheters, guidewires, and films with simple to complex geometries, said Formacoat.
The platform includes thermal-cured options, allowing device manufacturers to align coating selection with device materials, production workflows, and regulatory requirements. It is backed by the company’s in-house coating application, qualification, and scale-up expertise.
The launch of HydroMark comes at a pivotal moment for the medical device coatings industry, according to the Chaska, MN–based company.
An independent hydrophilic coating platform
“Customers are telling us they want choice, flexibility, and supply-chain resilience,” said Gross. “HydroMark gives OEMs access to a new, independent hydrophilic coating platform supported by a partner that already understands how to apply, qualify, and manufacture coated devices at scale. Our goal is to give customers a new option, backed by deep technical application expertise and manufacturing credibility.”
Sector marked by consolidation
Consolidation, as Paulsen hinted, has ramped up in the medical coatings sector in the past couple of years.
In 2024, private equity firm GTCR announced that it would
acquire Surmodics
, a developer of coatings for medical applications. The $627 million deal
was blocked
by the US Federal Trade Commission in March 2025, saying that the transaction would give GTCR, which owns a majority stake in coatings supplier Biocoat, more than 50% market share in the supply of hydrophilic coatings.
That was
struck down
, however, by the US District Court for the Northern District of Illinois in November 2025, and the deal went forward.
In February 2025, the assets of Precision Coating were sold by Katahdin Industries LLC to Integer Holdings Corp., a medical device contract development and manufacturing organization (CDMO) serving the global cardiac rhythm management, neuromodulation, and cardio and vascular markets.
Prior to that deal, Precision Coating had acquired N2 Biomedical, a Bedford, MA–based company. N2 Biomedical, an Ampersand Capital Partners portfolio company, provides nano-engineered surface treatment and coating services to the medical device industry.
Steady growth forecast in hydrophilic coatings market
Interest in capturing a greater share of the hydrophilic coatings market is driven by growing demand.
The FDA reported that over half of cardiovascular devices approved from 2022 to 2023 included hydrophilic coatings. Automotive applications such as anti-fogging and rain-repellent surfaces are also expanding, according to market research agency SNS Insider.
The size of the hydrophilic coating market was valued at $16.59 billion in 2023 and is expected to reach $27.23 billion by 2032, increasing at a compound annual growth rate of 5.66% over the forecast period, said the consultancy.