Terminal deoxynucleotidyl transferase (TdT) is a unique DNA polymerase that catalyzes the template-independent addition of nucleotides to the 3' terminus of single-stranded DNA. Its distinctive catalytic properties have been exploited in aptasensor design, nanomaterial synthesis, DNA mutagenesis, innovative data storage based on single-nucleotide DNA sequences, and enzymatic de novo DNA synthesis. However, the application of the enzyme is limited by its low expression yield, poor thermostability, and reduced nucleotide incorporation efficiency with substrates prone to forming secondary structures. To overcome these limitations, we engineered a bovine TdT variant truncated at the N-terminus by 148 residues (148_TrTdT), which demonstrates a twofold increase in expression yield, a 5 °C improvement in thermostability, and over 30 % enhancement in nucleotide incorporation efficiency and processivity compared to the wild-type enzyme. Moreover, we demonstrated that DNA-binding proteins enhance the nucleotide incorporation activity of native TdT (10-fold) and 148_TrTdT (2-fold) when substrates are prone to forming secondary structures. Collectively, the methodologies implemented in this study exhibit significant potential for enhancing the efficiency of enzymatic de novo DNA synthesis, thereby enabling the development of new bioengineering and biomedical applications.